The Original Austin Healey Parts Specialist
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Austin Healey Cooling Hoses

Austin Healey cooling hoses for radiator and engine cooling system restoration

Stop tired hoses turning summer drives into steam practice

Cooling hoses do not need to look dramatic to cause trouble. A hose can appear passable at rest and still soften, swell, weep or fail once the system is hot and under pressure. That is usually when you are furthest from the kettle, naturally.

For Big Healey owners, Kevlar-reinforced hoses are the main upgrade route, with CapeSport silicone options also available for selected top and bottom hose applications. Sprite and MG Midget owners can choose from standard and black silicone radiator hose options, depending on engine and radiator layout.

  • Big Healey Kevlar options: reinforced top and bottom radiator hoses for BN1-BN2 and BN4-BJ8 applications.
  • CapeSport silicone options: available for selected Big Healey top and bottom hose applications, including cloth-wrapped O.E.-style BN1-BN2 hoses developed alongside Roger Moment.
  • Sprite and MG Midget options: standard and black silicone radiator hoses for vertical-flow and cross-flow layouts.
  • Best replaced before failure: cracked, swollen, hardened, soft or unknown-age hoses should not be trusted to “probably be fine”.
  • Application details matter: check model, radiator layout, heater take-off and hose routing before ordering.

Choose the correct cooling hoses

Start with the model range, then check the hose position and cooling layout. For BN4-BJ8 Big Healey bottom hoses, confirm whether the car uses the heater take-off version. For Sprite and MG Midget, confirm vertical-flow or cross-flow layout before ordering.

Big Healey Kevlar and silicone hoses

Big Healey Kevlar and silicone cooling hose options

Austin Healey 100 BN1 to BN2 Kevlar and O.E.-style silicone hoses

The BN1-BN2 cloth-wrapped O.E.-style silicone top and bottom hoses were developed alongside Roger Moment, combining original-style appearance with modern silicone performance.

BN1 to BN2 Top Hose

Application: Austin Healey 100 BN1 to BN2

For the top hose position, choose Kevlar-reinforced rubber or cloth-wrapped O.E.-style CapeSport silicone for original-style appearance with modern material benefits.

BN1 to BN2 Bottom Hose

Application: Austin Healey 100 BN1 to BN2

For the bottom hose, choose Kevlar-reinforced rubber or cloth-wrapped O.E.-style CapeSport silicone when renewing the lower radiator connection without changing the period look.

Austin Healey 100-Six & 3000 BN4 to BJ8 hoses

BN4 to BJ8 Top Hose

Application: Austin Healey 100-Six and 3000 BN4 to BJ8

Choose Kevlar-reinforced rubber or CapeSport silicone for the top radiator hose position.

BN4 to BJ8 Bottom Hose

Application: BN4 to BJ8 without heater take-off

Use this route if the bottom hose does not include the smaller heater take-off connection.

BN4 to BJ8 Bottom Hose With Heater

Application: BN4 to BJ8 with heater take-off

Use this route if a smaller heater hose connects at the bottom hose. The Kevlar version includes a brass-reinforced heater joint.

Sprite & MG Midget standard and silicone hoses

Sprite and MG Midget standard and silicone radiator hose options

Sprite & MG Midget top hoses

Top Hose

Application: 948cc to 1275cc

Choose standard rubber or black silicone for the top radiator hose position.

Cross-Flow Top Hose

Application: 1275cc cross-flow layout

Use this route for later cross-flow radiator layouts.

Sprite & MG Midget bottom hoses

Bottom Hose With Heater

Application: 948cc to 1275cc

Choose standard rubber or black silicone for the bottom hose with heater connection.

Cross-Flow Bottom Hose To Pump

Application: 1275cc cross-flow layout

Choose standard rubber or black silicone for the bottom hose to pump section.

Cross-Flow Bottom Hose To Tube

Application: 1275cc cross-flow layout

Choose standard rubber or black silicone for the bottom hose to tube section.

Kevlar or silicone?

Both routes make sense, but they solve the job in slightly different ways. Choose the hose material that suits the model, cooling layout and the sort of work being done.

  • Kevlar-reinforced hoses: available for Big Healey applications where listed, with reinforced rubber construction for cooling system refreshes and reliability-minded work.
  • CapeSport silicone hoses: useful for owners who want a silicone hose option while keeping a tidy, black appearance. BN1-BN2 top and bottom hoses are cloth-wrapped O.E.-style versions developed alongside Roger Moment.
  • Standard Sprite and MG Midget hoses: a sensible route when replacing like-for-like rubber hoses.
  • Check the application first: hose routing, radiator layout and heater take-off details matter more than wishful thinking, which has never sealed a hose joint.
Austin Healey roadside cooling system check during summer driving

When hoses are the place to start

The key question is what the hose is telling you. Cracks, swelling, softness, hardening, staining around joints or a coolant smell after a run are all reasons to investigate before the next hot day finds the weak spot for you.

If the car still runs hot after the hoses are renewed, look deeper into radiator efficiency, coolant circulation, thermostat operation, water pump condition and fan belt condition.

  • Good candidate: old, cracked, swollen, soft, oil-contaminated or unknown-age hoses.
  • Check first: radiator and engine spigots, hose clip condition, coolant type and whether the heater take-off layout matches the car.
  • Look deeper: repeated coolant loss may also point to the cap, radiator joints, thermostat, pump or pressure issues.

Back to Austin Healey Cooling Advice

Replacing hoses is a good time to check the small sealing and service parts that often get ignored until coolant starts appearing where it has no business being.

  • Hose clips: choose the correct clip style and tighten evenly, then recheck after the first full heat cycle.
  • Coolant and antifreeze: drain, flush and refill correctly if the coolant history is unknown.
  • Radiator spigots: check for corrosion, pitting or old sealant that may stop a fresh hose sealing properly.
  • Radiator cap: inspect the cap if the car loses coolant after hot running or pressure build-up.

Frequently Asked Questions

Are Kevlar cooling hoses available for Sprite and MG Midget?
No, the Kevlar-reinforced radiator hoses listed here are for Big Healey applications. Sprite and MG Midget owners can choose from standard and black silicone hose options depending on engine and radiator layout.
How do I know if I need the BN4-BJ8 bottom hose with heater take-off?
If a smaller heater hose connects at the bottom radiator hose, use the heater take-off version. If the bottom hose has no smaller hose connection, use the no-heater version. Check what is fitted before ordering, especially if the car has been modified.
Should hose clips be replaced at the same time?
Yes, if the existing clips are corroded, distorted, incorrect or no longer tighten evenly. Fresh hoses need sound clips and clean spigots. Recheck clip tension after the first full heat cycle.
Should I choose Kevlar or silicone hoses for my Big Healey?
Kevlar-reinforced hoses are a strong route for Big Healey owners who want reinforced rubber construction. CapeSport silicone hoses are another option where listed. Choose by model, hose position and cooling layout rather than material alone.
When should Austin Healey cooling hoses be replaced?
Replace hoses if they are cracked, swollen, soft, hardened, oil-contaminated, weeping, badly stained at the joints or of unknown age. It is also sensible to replace suspect hoses during radiator, water pump or coolant work.
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