The Original Austin Healey Parts Specialist
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Austin Healey Aluminium Radiators for Cooling

Austin Healey aluminium radiator airflow for hot running and summer cooling

Give the heat somewhere useful to go

If your Austin Healey runs warm at road speed, loses cooling confidence on longer climbs, or has a radiator with a history best described as “character building”, radiator efficiency deserves proper attention. Revotec fan kits help in traffic, but once the car is moving, the radiator still has to shed the heat.

Aluminium radiator information covers Big Healey, Sprite and MG Midget applications for summer preparation, restoration work and repeated hot-running diagnosis. Choose by model range and radiator layout, then check the existing setup before ordering, especially if the car has been modified during a previous rebuild. Classic cars do like to keep paperwork and reality just far enough apart to be interesting.

Currently unavailable: CHT102C remains listed to confirm the correct radiator application and technical details for BN4.68960-BJ8 models.

  • Running hot at speed: check radiator efficiency, coolant circulation, thermostat operation, fan belt condition and coolant condition.
  • Big Healey aluminium applications: CHT101C covers BN1-BN2, while CHT102C is the radiator application for BN4.68960-BJ8.
  • Sprite and MG Midget alloy options: choose by vertical-flow or cross-flow radiator layout.
  • Best paired with sound service parts: inspect the cap, hoses, clips, thermostat and coolant while the radiator is being replaced.
  • Useful for restoration and touring: an aluminium radiator is a practical route when the existing radiator is tired, restricted, leaking or repeatedly repaired.

Choose the correct aluminium radiator

Start with the model range, then confirm the radiator layout fitted to the car. Big Healey applications are shown for BN1-BN2 and BN4.68960-BJ8, although availability currently varies between the two radiator options. Sprite and MG Midget owners should confirm whether the car uses a vertical-flow or cross-flow radiator before ordering.

Big Healey aluminium radiators

Big Healey aluminium radiator options for Austin Healey cooling work

BN1 to BN2 Aluminium Radiator

Application: Austin Healey 100 BN1 to BN2

Choose the CapeSport aluminium radiator for Austin Healey 100 cooling work where a lightweight aluminium-core option is the preferred route. The radiator is pressure-tested and powder-coated in semi-gloss black.

BN4.68960 to BJ8 Aluminium Radiator

Application: Austin Healey 100-Six and 3000 from late BN4 to BJ8

CHT102C is the CapeSport aluminium radiator application for later six-cylinder Big Healeys. It uses a lightweight aluminium core, pressure-tested construction and a semi-gloss black powder-coated finish.

Currently unavailable: CHT102C is not available to order at present. It remains listed here to confirm the correct radiator application for BN4.68960-BJ8 models.

The product listing remains available for application and technical reference. Please do not plan restoration or cooling work around an expected restock date.

Early BN4 radiator note

Application: BN4 to BN4.68959

Early BN4 cars sit at their own change point and need careful checking before any radiator work is planned. If you are working on an early BN4, contact us with the chassis number and current cooling setup.

Sprite & MG Midget alloy radiators

Sprite and MG Midget alloy radiator options for vertical-flow and cross-flow cooling systems

Vertical-Flow Alloy Radiator

Application: Sprite and MG Midget vertical-flow radiator layout

Choose the UK-made CapeSport alloy vertical-flow radiator where the car uses the vertical-flow layout. Confirm the layout fitted to the car before ordering.

Cross-Flow Alloy Radiator

Application: Sprite and MG Midget cross-flow radiator layout

Choose the UK-made CapeSport alloy cross-flow radiator where the car uses the cross-flow layout. Check what is fitted before ordering, especially on cars that have been rebuilt or modified.

Why choose aluminium or alloy radiators?

Radiator efficiency still matters when an Austin Healey runs warm at road speed, struggles on climbs or has a tired cooling system. Aluminium and alloy radiators can provide a practical option for cooling work, restoration planning and summer touring preparation. Choose by model range and radiator layout, then check the wider cooling system rather than treating the radiator as the only possible cause.

  • Big Healey BN1-BN2: CapeSport aluminium radiator application for Austin Healey 100 models.
  • Big Healey BN4.68960-BJ8: CHT102C is the CapeSport aluminium radiator application for late BN4, BN6, BN7, BT7, BJ7 and BJ8 models. It is currently unavailable, with no confirmed restock date.
  • Sprite and MG Midget vertical-flow: UK-made CapeSport alloy radiator option for vertical-flow layouts.
  • Sprite and MG Midget cross-flow: UK-made CapeSport alloy radiator option for cross-flow layouts.
  • Early BN4 note: early BN4 cars use their own radiator route, so contact us before planning the job.
Austin Healey driving on a sunny uphill road where aluminium radiator performance matters

When the radiator is the place to start

The key question is when the temperature rises. If the car gets hot in traffic but settles down once moving, start with airflow and fan operation. If it runs hot at road speed as well, the radiator, coolant circulation, thermostat operation, fan belt condition and coolant condition all deserve a closer look.

Radiators do not last forever, even when the outside still looks passable. Old cores can become restricted internally, fins can lose efficiency, and repeated repairs can turn a cooling system into a historical document. Interesting, perhaps. Not ideal on a hot A-road.

  • Good candidate: runs warm at speed, struggles on long climbs or has a tired, leaking or heavily repaired radiator.
  • Check first: coolant level, cap condition, thermostat operation, hose condition, belt tension and radiator fins.
  • Look deeper: if overheating continues after radiator work, inspect coolant circulation, water pump condition, fan belt condition and coolant condition.

Back to Austin Healey Cooling Advice

Replacing the radiator is a good time to deal with the smaller parts that help the system hold pressure, circulate coolant and behave itself when hot. Small parts have a remarkable talent for causing large amounts of bother.

  • Radiator cap: check the correct pressure rating and replace tired caps before chasing larger problems.
  • Coolant and antifreeze: drain, flush and refill correctly if the coolant history is unknown.
  • Hoses and clips: replace cracked, swollen, soft or unknown-age hoses while access is good.
  • Thermostat and water pump: inspect flow-control and circulation parts if the car has repeated temperature problems.

Radiator cap worth checking too

A tired or incorrect radiator cap can cause unnecessary cooling trouble once the system is hot and under pressure. If the radiator is being replaced or inspected, it makes sense to check the cap at the same time. Small part, large capacity for mischief.

Austin Healey 7 lbs radiator cap for cooling system pressure checks

7 lbs Radiator Cap

BN1-BN2 & BN4-Early BJ8

View 7 lbs Cap

10 lbs Radiator Cap

Late BJ8

View 10 lbs Cap

Frequently Asked Questions

Is an aluminium radiator better than brass?
Not automatically. Aluminium radiators can offer weight saving and strong cooling performance, while uprated brass radiators suit owners who prefer an original-style appearance with improved cooling capacity where listed. The right choice depends on the car, use and restoration goals.
What is the difference between Sprite vertical-flow and cross-flow radiators?
Vertical-flow and cross-flow refer to the radiator layout and coolant path. Sprite and MG Midget applications differ by radiator type, so check the car’s existing setup before ordering. The wrong layout will not become correct by enthusiasm alone.
Which radiator do I need for my Austin Healey?
Choose by model and radiator layout. Big Healey BN1-BN2 cars use BN1-BN2 radiator listings. Early BN4 cars up to BN4.68959 use the early BN4 listing. BN4.68960-BJ8 cars use the later Big Healey listings. Sprite and MG Midget owners should confirm whether the car has a vertical-flow or cross-flow radiator before ordering.
Why does my Austin Healey still run hot after fitting a new radiator?
A radiator is only one part of the cooling system. If the car still runs hot, check coolant flow, thermostat operation, radiator cap, hose condition, water pump performance, belt tension, ignition timing and mixture.
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