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Rear Disc Brake Conversion Kit for Austin Healey BN1–BJ8

Big Healey
Part no:
BRK450
Product name:
Rear Disc Brake Conversion Kit for Austin Healey BN1–BJ8
Additional information:
Description:

Rear Disc Brakes for Late BN1 to BJ8

This rear disc brake conversion kit replaces the factory rear drums on Austin Healey models from late BN1 (chassis 221536) through BJ8. The CapeSport design delivers consistent, predictable braking in modern traffic while retaining compatibility with original wire or steel wheels.

What’s in the Kit

  • Lightweight aluminium calipers to reduce unsprung mass and sharpen response.
  • Precision mounting brackets engineered for accurate, repeatable fitment.
  • Advanced brake pads for dependable, stable stopping performance.
  • Cable-operated handbrake linkage integrated for straightforward parking brake operation.
  • All necessary hardware and detailed fitting instructions.

Fitment & Compatibility

Suitable for Austin Healey models from late BN1 (chassis 221536) to BJ8 with 5-stud rear axles. Compatible with both wire and steel wheels. Intended for everyday road use and long-distance touring where repeatable, balanced braking is required.

Key Benefits

  • Stable, consistent braking performance compared with rear drums.
  • Reduced unsprung weight from alloy calipers aids ride and control.
  • Versatile fitment: 5-stud axles with wire or steel wheels.
  • Complete kit with hardware and clear instructions to streamline installation.
  • Balanced system when paired with a front disc conversion.

Complete the System

For balanced braking across all four wheels, pair this rear kit with a suitable front disc brake conversion kit (BN1) or front disc brake conversion kit (BN2–BN6), including aluminium 4-pot options for BN1 and BN2–BN6.

Once installation is complete, the system will need bleeding. To make the job quicker and cleaner, many restorers rely on the Gunson Eezibleed kit, a handy tool that allows one-person brake bleeding with consistent results.

If you already have a rear disc conversion fitted and only need service parts, replacement rear brake discs for BN1–BJ8 (5-stud axle) are available separately.

Thinking about tackling the job this season? Read “When the Nights Draw In: Healey Brakes Done Right” for seasonal workshop advice and how this CapeSport kit fits into a complete Healey brake refresh.

FAQs

Will this fit my car?

Designed for late BN1 (chassis 221536) through BJ8 models with 5-stud rear axles. If the axle or hubs have been altered from standard, verify dimensions before ordering.

Does it work with wire and steel wheels?

Yes. The kit is compatible with both wire and steel wheel configurations on 5-stud axles. Check spoke/inner rim clearance where non-standard wheels are fitted.

Is the handbrake retained?

Yes. A cable-operated handbrake linkage is included and integrates with the existing mechanism.

Is a different master cylinder or proportioning valve required?

Most standard road applications do not require changes. Brake balance varies by vehicle condition and front setup; assess pedal feel and rear lock-up during testing. If required, a proportioning (pressure limiting) valve can be introduced by a professional.

Any machining or permanent modification needed?

The kit is engineered for bolt-on installation to the specified models. Cars with non-standard axles, hubs, or previous modifications may require additional checks or minor adaptation.

What about wheel clearance?

Clearance is generally suitable for standard Healey fitments. For aftermarket wheels or unusual spoke profiles, confirm clearance to caliper and bracket before final assembly.

How should the brakes be bedded-in?

Use a progressive bedding procedure: several light-to-moderate stops from low to medium speed, allowing cooling between applications. Avoid heavy braking during the first 200–300 miles.

Installation guidance and torque settings?

Follow the supplied instructions for sequence and fastener locations. Use Healey workshop-manual torque values for axle, hub and suspension fasteners unless specified in the kit documentation.

Roadworthiness and inspection

This road-use conversion should be installed and tested by a competent technician. After installation, recheck fasteners and inspect for leaks after the initial bedding-in period.

Does this kit fit all BN1 models?

No. This conversion is designed for late BN1 models from chassis number 221536 onwards, through to the end of BJ8 production. Earlier BN1 cars with the 4-stud rear axle are not compatible. Always check your chassis number and axle type before ordering.

What’s the easiest way to bleed the brakes after installation?

Once the conversion kit is fitted, the brake system will need bleeding. While this can be done traditionally with two people, many Healey owners prefer a quicker and cleaner option.

The Gunson Eezibleed kit allows one-person bleeding with consistent pressure, making the process simple and reliable.

Order the Gunson Eezibleed kit →


Cape Sport Logo

CAPESPORT - 5 stud rear axle only

Application:
BN1.221536 - BJ8
Quantity per vehicle:
1
Items Per Pack:
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