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Austin Healey Voltage Control Box BN1–BJ7

Big Healey
Part no:
ELG163
Product name:
Austin Healey Voltage Control Box BN1–BJ7
Additional information:
Description:

What is this voltage control box?

This voltage control box regulates generator output on Austin Healey models fitted with a 12-volt dynamo and external control box. It manages battery charging and electrical load to prevent overcharging or unstable voltage during normal driving.

Key benefits

  • Maintains stable charging voltage across engine speeds
  • Protects battery and electrical components from overcharge
  • Direct replacement for generator-controlled systems
  • Suitable for standard road use and restoration work

Will this fit my Austin Healey?

Yes, if the car uses a generator and external control box.

Designed for Big Healey models using a 12-volt dynamo system and a separate voltage control box.

  • BN1 from chassis 221536 onwards
  • BN2
  • BN4
  • BN6
  • BN7
  • BT7
  • BJ7

Not suitable for:

  • Early BN1 models with different electrical arrangements
  • BJ8 models using a different control box specification
  • Cars converted to alternator charging systems

What’s included

  • Voltage control box assembly

Mounting hardware and wiring are not included.

Technical details

  • 12-volt generator-controlled charging system
  • External control box configuration
  • Suitable for standard negative or positive earth systems depending on vehicle setup

Installation & setup

Installation is straightforward for vehicles retaining standard wiring. Generator output and cut-in settings should be checked after fitting. Minor adjustment or calibration may be required to suit individual generators and wiring condition.

Inspection of wiring, terminals, and earth connections is strongly recommended before installation.

Download Fitting Instructions (PDF)

Why choose this part?

This unit matches the original generator-controlled charging layout used on BN1–BJ7 models, making it a sensible choice for owners retaining a traditional electrical system rather than converting to an alternator.

Looking for the BJ8 version?

BJ8 models use a different voltage control box specification. If the car is a BJ8 and retains a generator charging system, use the correct BJ8 control box instead.

View Austin Healey Voltage Control Box for BJ8

FAQs

Will this work with an alternator conversion?

No. Alternator systems use internal or different external regulation and do not require this type of control box.

Does polarity matter?

The vehicle’s electrical polarity must be checked before installation. Generator systems can be configured for positive or negative earth.

Is adjustment required after fitting?

Charging voltage should be verified after installation. Some setups may need minor calibration depending on generator condition.

Can wiring condition affect performance?

Yes. Poor earths, aged wiring, or corroded terminals can cause unstable charging regardless of control box condition.

OE part number:
3H1836
Application:
BN1 - BJ7
Quantity per vehicle:
1
Items Per Pack:
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Your Price:
£42.46 Exc VAT
£50.95 Inc VAT
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